Manufacturing Intelligence & IoT
Real-time production visibility and data-driven insights powered by the Litmus Edge IoT platform
Transforming Raw Data into Actionable Intelligence
Connect, contextualise, and act on manufacturing data at the edge and in the cloud
Production Visibility, End to End
Our Manufacturing Intelligence & IoT service unifies operational technology and information technology, giving plant managers, engineers, and executives a single source of truth about what's happening on the shop floor right now.
Built on the Litmus Edge IoT platform, we collect data from legacy and modern equipment alike, normalise it at the edge, and deliver real-time intelligence to the people and systems that need it.
- Live production monitoring via Litmus Edge IoT platform
- Real-time OEE tracking and performance optimisation
- Connect legacy equipment and modern systems seamlessly
- Edge-to-cloud data orchestration for instant insights
Measurable Outcomes
The business impact our manufacturing intelligence solutions deliver
Less Unplanned Downtime
Predictive analytics identify failure signatures before they escalate, keeping lines running.
OEE & Performance
Track availability, performance, and quality live across cells, lines, and sites.
Maintenance Costs
Shift from calendar-based to condition-based maintenance to eliminate unnecessary work orders.
Powered by Litmus Edge
A complete edge-to-cloud platform for industrial data collection, analytics, and integration
Universal Device Connectivity
Pre-built drivers for 250+ industrial protocols connect PLCs, CNCs, sensors, and SCADA systems without custom integration work.
Edge Analytics
Run analytics and machine learning models at the edge for sub-second decision making, without waiting for cloud round-trips.
Edge-to-Cloud Orchestration
Normalise and route contextualised data to MES, ERP, data lakes, and analytics platforms of your choice.
Centralised Fleet Management
Deploy, monitor, and update edge applications across every site from a single pane of glass.
Use Cases
Proven applications across discrete manufacturing, process industries, and hybrid environments
Live Production Monitoring
Real-time dashboards for operators, supervisors, and executives driven by live machine data.
Predictive Maintenance
Detect vibration, temperature, and current anomalies early to prevent catastrophic failure.
OEE Optimisation
Automatically classify downtime, bottlenecks, and micro-stops to reclaim lost capacity.
Legacy Equipment Integration
Bring decades-old machinery into your digital thread without costly retrofits.
Energy & Sustainability
Measure consumption in context with production to meet ESG targets and reduce waste.
Quality & Traceability
Correlate process parameters with quality outcomes for rapid root-cause analysis.
Industrial Protocols
Pre-built connectors for the equipment already on your shop floor
Downtime Reduction
Typical impact from predictive analytics and condition-based maintenance
To Cloud
Data where you need it: on the line, in the cloud or in your enterprise systems